The non-standard automation equipment smoothing agent is worn between the friction surfaces, due to the wear of hard particles, the rust of the surface, and the welding and tearing between the metal surfaces. Therefore, by supplying enough smoothing agent to the friction surface, good smoothing conditions can be formed, preventing the destruction of the oil film, maintaining the matching accuracy of the parts, and greatly reducing wear.1. Avoid corrosion and maintain the appearance of metal:Automation equipmentThe mechanical appearance of non-standard automation equipment must inevitably come into contact with surrounding media (such as air, moisture, water vapor, corrosive gas and liquid, etc.) to cause rust, corrosion and damage to the metal surface of the machine. In particular, the low-temperature vehicles in metallurgical plants and the corrosion and wear of chemical plants are more serious.Smooth oil or grease has no corrosive effect on metals, and can isolate the moisture in the humid air and the corrosion of harmless media. We apply a layer of oil or grease with anti-corrosion and anti-rust additives on the metal surface of the machine, which can play the role of anti-corrosion, anti-rust and maintenance of the metal surface.2. Lower the temperature:Non-standard automation equipment smoothing agent can reduce the coefficient of friction and reduce the occurrence of frictional heat. The work done by the machine we operate to restrain friction is all converted into heat, partly dispersed from the body, and partly lowered the temperature of the machine from time to time. The concentrated circulation of liquid smoothing agent can take away the heat generated by friction, and play a role in cooling, so that the machine can be controlled to operate within the required temperature range.

  Product: Automatic High Speed 3 Ply Disposable Face Mask Making Machine     This Fully Automatic 3ply Surgical Mask Machine is a mask making machine with high production speed, high stability and complete configuration,just put the raw materials into the parts shelf ,after adjusted ,the 3ply mask making machine will produce automatically ,only one worker operate be ok , fully completed whole automation production , the equipment adopt ultrasonic welding ,beautiful style , sanitation ,environment protection , output is 80pcs-120pcs/min .     Products Features： 1. The linear structure is simple and easy to install and maintain. 2. Operating parts adopt parts of world famous brands. 3. Highly automated and intelligent operation, no pollution     Technical Parameters:   Product name Disposabke Face Mask Making Machine Size 6970mm(L)*3230mm(W)*2040mm(H) Weight 2.8 Tons Work Area 9000mm(L)*5000mm(W) Presure 0.5Mpa-0.7Mpa （72.5-101.5 PSI） Equipment Failure Rate less than 0.3% Design effciency 100pcs/min Actual effciency 80pcs/min Warranty Period one year Additional Serves Professional English technology training Brand of Main Parts AirTAC, Xinjie,Hechaun,Handebao,HDB motor.  

  The inspection system of this project adopts "water immersion" wireless rotating ultrasonic/eddy current to realize 100% flaw detection on the surface and inside of the wire tube rod, which can realize longitudinal/lateral/oblique/thickness inspection. The tube and bar only move in a straight line, and the four sets of ultrasonic probe modules rotate in situ at a high speed along the radial direction to achieve 100% spiral scanning on the surface of the tested material. By controlling the rotation speed and the forward speed, the pitch is controlled so that the pitch is less than 85% of the overall sound beam width of the total probe, which guarantees 115% detection coverage (15% repeat coverage).

We are professional in design and manufacture automatic assembly hose clamp machine with 11 years of experience American type hose clamp machine is the most automation to manufacture different types and sizes of hose clamps in the world so far. Our machine is non-standard customized product, with these advantages just like standardized production, higher end product quality and lower labor cost. Our technology of automatic assembly hose clamp machine is mature and reliable. The production efficiency is 1000pcs/hour more or less and working accuracy are all much higher than handmade, therefore satisfying the production requirements of new generation manufactures of hose clamp. An automatic assembly hose clamp making machine can be designed as multi-size according to client's requirement. Maybe three or six different sizes in one machine is available if the structure of clients' hose clamp allowed. The same as another many parameters of machine, free torque and broke torque of hose clamp can be customized. Our flexibility customization design to ensure all customer's requirements are met. Compared with the traditional manual control manner, this machine has many advantages such as stable and simple operation. Working content is only adding semi-finished product material. The production is controlled by PLC microcomputer which will records all data and it equipped with human-computer interface to make sure most all the technical parameters can be set on the touch screen.

The following is a comprehensive solution to the problems that occur when the throat clamp is mechanically wound:   1. Buckle stuck problem Buckle deformation repair   If the buckle at the head and tail of the throat clamp is lifted due to processing vibration, causing the steel belt to be unable to shrink, you can use a screwdriver or hard metal tool to press the lifted part back to its original position to ensure that the buckle is aligned with the steel belt through hole1.   Adjust the steel belt tension   Appropriately adjust the steel belt tension to avoid buckle stuck due to insufficient tension. The tightness of the steel belt can be fine-tuned by loosening the fixing screws, or by replacing the tension adjustment device.   2. Steel belt bending problem 1 Correcting steel belt bending   If the top of the steel belt presses against the screw rod cap and cannot be tightened, the top of the steel belt needs to be bent downward to remove the obstruction to the screw rod cap.   3. Material-related issues Stainless steel throat clamp processing   Stainless steel hose clamps are more difficult to handle when the buckle is stuck due to the high hardness of the material. It is recommended to use special tools (such as hydraulic jacks) to press the buckle from below, or contact professional maintenance personnel for processing.   IV. Preventive measures Regular maintenance: Check the connection between the buckle and the steel belt, and repair processing defects in time;   Standard operation: Use special tools to tighten the screws to avoid deformation caused by excessive force;   Material selection: Select the appropriate material according to the use scenario to avoid hard materials such as stainless steel from getting stuck due to brittleness.   The above methods can effectively solve the problems of stuck and bending when the throat clamp is mechanically wound, ensuring the use effect. Tags: #hoseclamp #factory #automatic   

1. Customization - deeper and broader   • Industry - specific customization: As different industries have unique production processes and requirements, non - standard automation is becoming more tailored to each sector. For example, in the semiconductor industry, where precision is crucial, non - standard automation equipment is designed to handle tiny components with extreme accuracy. In the food and beverage industry, equipment needs to meet strict hygiene standards while achieving high - speed production.   • Product - level customization: With the increasing demand for personalized products in the market, non - standard automation equipment can be customized according to product features. This includes customizing the shape, size, and functionality of the equipment to produce unique product designs.   2. Intelligence - integration of advanced technologies   • Artificial intelligence (AI) and machine learning (ML): AI and ML are being integrated into non - standard automation equipment. For instance, machine vision systems powered by AI can detect product defects with high precision. ML algorithms can optimize production processes by predicting equipment failures in advance, enabling preventive maintenance and reducing downtime.   • Internet of Things (IoT) connectivity: Non - standard automation devices are becoming IoT - enabled. This allows for real - time monitoring of equipment performance, collection of production data, and remote control. Manufacturers can analyze this data to improve production efficiency, adjust production schedules, and make data - driven decisions.   3. Modularization - enhanced flexibility   • Standardized modular design: Non - standard automation equipment is increasingly adopting a modular approach. Different functional modules, such as handling modules, processing modules, and control modules, can be easily combined or reconfigured. This not only speeds up the development process of new equipment but also enables manufacturers to adapt quickly to changes in production requirements.   • Reconfigurable manufacturing systems: Modularization enables the creation of reconfigurable manufacturing systems. These systems can be adjusted in real - time to produce different products or to respond to changes in production volume, enhancing the overall flexibility of the manufacturing process.   4. Human - machine collaboration - safer and more efficient   • Collaborative robots (Cobots): Cobots are playing an increasingly important role in non - standard automation. They can work alongside human operators, taking on repetitive or dangerous tasks while leveraging the dexterity and decision - making ability of humans. For example, in assembly lines, cobots can assist workers in handling heavy components, reducing physical stress and improving productivity.   • User - friendly interfaces: To facilitate human - machine interaction, non - standard automation equipment is equipped with more intuitive and user - friendly interfaces. Operators can easily monitor equipment status, adjust parameters, and program new tasks without extensive training.   5. Green and sustainable development   • Energy - efficient design: There is a growing trend towards designing non - standard automation equipment with energy - saving features. This includes using high - efficiency motors, optimizing power consumption during different production phases, and implementing energy - management systems.   • Environmentally friendly materials and processes: The industry is also focusing on using environmentally friendly materials in equipment manufacturing and ensuring that production processes have minimal environmental impact. For example, reducing the use of hazardous substances and promoting recyclability of components.

The commonly used materials for American hose clamps are: stainless steel (201/304/316), and the surface of carbon steel is plated with white zinc. Because the occlusal groove of the American hose clamp steel belt is passed through, and the teeth of the screw are embedded, so it is more powerful and precise when locked. But because the steel strip is self-permeable, the steel strip is easy to break when the pulling force is strong. This tensile performance is relatively stronger than the German hose clamp. The hose clamp is widely used in the leather hose connection of automobile pipelines, water pumps, fans, food machinery, chemical machinery and other industrial equipment. The occlusal groove on the steel band of the American hose clamp is transparent, hollowed out and stamped, and has two groove shapes,  rectangular hole and willow leaf hole. The worm wheel screw on the hose clamp, the thread is embedded in the groove, and the screw is generally used to tighten the diameter of the steel belt of the hose clamp, so as to achieve the locking effect.

Hose clamps are widely used in motor vehicles, pharmaceuticals, sewage treatment purification and dust removal, auto parts and other machines, especially suitable for connection of middle and high-end models or parts of anti-corrosion materials. The hose clamp is relatively small and its value are also small, but its role is huge. It has a wide range of applications, torsion and pressure resistance, balanced torsional torque, firm and tight locking, a large adjustment range, and a beautiful appearance after assembly.

introduction In the field of industrial manufacturing, standard automation equipment cannot meet the needs of enterprises for flexible production, personalized processes and complex scenarios. Non-Standard Automation takes enterprise "tailor-made" non-standard automation as its core and is becoming the key to the intelligent transformation of the manufacturing industry. This article will provide an in-depth analysis of the core advantages of non-standard automation to help you accurately grasp the technological dividends. Analysis of the core advantages of non-standard automation Accurately match production needs and break through the limitations of standardization Customized solutions based on the company's production line layout, product specifications, and process flows to solve the company's industry pain points of "standard equipment is not suitable" for automobiles. Case: An auto parts factory used non-standard robotic arms to achieve multi-angle welding of special-shaped workpieces, increasing the yield rate by 32%.Flexible production capabilities to quickly respond to market change sIt supports multi-variety and small-batch production modes, and the modular design can adjust the process according to order requirements and reduce production line switching costs.Data support: After an electronics company adopted non-standard automation, the new product introduction cycle was shortened by 60%.Compound value of cost reduction and efficiency improvementThe initial investment may be higher than standard equipment, but it will save labor costs (50%-80% reduction) and reduce material waste (optimization rate up to 15%) in the long term.ROI comparison: A food packaging line used a non-standard sorting system to recover costs and increase production capacity by 40% within 2 years.Fill technological gaps and enhance corporate competitivenessDevelop exclusive equipment for special processes (such as precision assembly and high-risk environment operations) to break the "stuck neck" technical bottleneck.Industry breakthrough: A medical company customized non-standard clean room filling equipment to achieve import substitution.Intelligent data integration empowers digital factoriesBuilt-in sensors are seamlessly connected to the MES/ERP system to monitor equipment status and production progress in real time, providing data support for decision-making.Typical application scenarios of non-standard automation How can companies successfully implement non-standard automation? Clearly define needs：Sort out process bottlenecks, production capacity targets and budget ranges Choose an experienced service provider：Pay attention to industry cases, technical team composition, and after-sales response capabilities.Phased implementation：It is recommended to gradually expand from single station transformation to full line automation Conclusion Non-standard automation is not a simple equipment replacement, but a reconstruction of production logic through deep customization. In the era of Industry 4.0, companies that take the lead in deploying non-standard automation solutions will gain long-term competitive advantages in rapidly iterating products, reducing cost structures, and seizing market segments.

Non-standard automation equipment instead of manual operation has become the choice of more and more enterprises. If we redesign it completely according to the company's needs, the investment will be relatively large. Many customers will choose suitable non-standard automation solutions instead of expensive solutions. How to choose high-quality non-standard automated production line equipment requires more consideration.   1. Choose the equipment that suits your needs. In fact, different companies have different requirements for equipment. In many cases, the focus of non-standard equipment is to use equipment that is suitable for the existing working environment and existing working mode, rather than designed equipment, which requires efforts to change the working environment and mode.   2. Equipment quality problems. The quality of the equipment used in the equipment is very demanding. Therefore, the quality requirements for pneumatic components, guide components, circuit components, control systems, mechanical devices, etc. are very high. The reliability, safety and stability of the equipment are required to complete the required process and equipment production.   3. Attention should be paid to the scalability and variability of the equipment. After all, according to the current development speed, the development of the non-standard automation equipment industry will become faster and faster. In addition to the production requirements, it is necessary to require the equipment to add or delete certain functions according to its own needs, and to have new requirements in the future and be able to continue to use instead of redesigning and manufacturing.   4. Maintenance and after-sales service of automation equipment. Generally good automation equipment has been repeatedly tested before the formal purchase, and the performance indicators of the equipment have been debugged to a good state, and related training services are provided to ensure that the company can start in time after the purchase. On the other hand, after-sales service is required to ensure that follow-up problems are resolved in a timely manner.   5. The price of the equipment. The equipment purchased is not the cheapest, nor the most expensive, but the most suitable. Good automation equipment can solve the customer's production problems for the customer's production line itself, and the equipment supplier can provide customers with the best after-sales service, and can solve the problems encountered in the customer's production line in time. Only equipment with these conditions is the best and most cost-effective equipment.   XIAMEN FRAND Automation Equipment Co., Ltd. is a high-tech enterprise specializing in the research and development, manufacturing and sales of non-standard automation equipment for the automatic processing, assembly, assembly and testing of spare parts. Has a high-tech team engaged in the development and production of non-standard automation equipment for many years, adhering to the business philosophy of pragmatism, innovation, development, and harmony, from design and development, manufacturing to after-sales service, with professional technology, reliable quality, and considerate service It is our promise to customers. We have always worked hard to meet the different needs of users, and creating value for customers is our eternal pursuit.    

Nowadays, many products have some special requirements during production. Some general-purpose equipment cannot meet the requirements of these products. In order to improve production efficiency, non-standard automation equipment can achieve these special requirements according to actual production needs. Now many companies produce products. At that time, the proportion of non-standard automation equipment is also increasing.The cost of non-standard automation equipment is relatively high, and it takes a long time to see the effect. However, because the profits obtained are relatively high, and the research value is relatively high, many manufacturers use this type of equipment.The main reasons why the recycling cycle of non-standard automation equipment is so long are as follows:1. The investment cost of automation non-standard equipment is relatively highThere are manpower investment, time investment and other material costs, manufacturing and scientific research costs, and so on.2. A relatively high level of technology is requiredIt is difficult to design machines for some products, and certain technical capabilities are required. Some materials also stipulate specificity. However, if parts of the equipment are to be changed, the materials used will also change, which will increase the production cost.3. The stability of the equipment is subject to the actual application of the productA complete equipment starts from R&D and manufacturing to its later successful assembly. In this process, it will definitely encounter many difficulties. It must be used in practice to ensure that the equipment can operate stably and reliably.Therefore, the cost of non-standard automation equipment must be invested before it can be profitable. However, sometimes there will be a lot of investment, and the return is not very high, because the cost of the later assembly and manufacturing of the equipment is difficult to recover in the short term. At this time, the various industries in the enterprise should be allowed to develop complementary, so that the follow-up industries can continue to develop.

According to the data of Markets and Markets, from 2010 to 2020, the scale of the global machine vision market has been on the rise. In 2020, the global machine vision market reached 10.7 billion US dollars, with a compound growth rate of 14.48% in the past five years. The first application of machine vision comes from the development of "robot". In the 1970s, the appearance of CCD image sensor and the replacement of silicon target camera by CCD camera is an important turning point in the development of machine vision. In the 1980s, the rapid progress of CPU, DSP and other image processing hardware technology provided the basic conditions for the rapid development of machine vision. Since the 20th century, the global machine vision industry started rapid growth, European and American enterprises in the global machine vision industry in a leading position.   According to Markets and Markets, Europe has the largest market share in machine vision globally, accounting for 36.4%. Next is North America, with a global share of 29.3%. With the growth of the Asia-Pacific region, where countries such as China, Japan, India and South Korea have some of the largest manufacturing facilities, automation of the manufacturing process has been regarded as a top priority, accounting for 25.3% of the global market share; South America, the Middle East and Africa accounted for 9.1 percent. Although the market share of Asia-Pacific and other regions has increased under the attention of the country, the current global machine vision industry is still dominated by European and American enterprises.   Since 2010, with the development of automation technology and the continuous innovation of industrial robot technology, the global demand for industrial robots has significantly accelerated. According to the latest report released by the International Federation of Robotics (IFR), the number of robot installations worldwide increased gradually from 2012 to 2018, although there were some in 2019